ection>
Case Studies in
Maintenance & Reliability
A Wealth of Best Practices
Case Studies in
Maintenance & Reliability
A Wealth of Best Practices
V. Narayan
J.W. Wardhaugh
M.C. Das
Foreword by
The Late Charles J. Latino
Illustrations by
Steven van Els
Industrial Press Inc.
New York
Copyright
Previously published under the title,
“100 Years in Maintenance and Reliability:
Practical Lessons From Three Lifetimes”
Library of Congress Cataloging-in-Publication Data
Narayan, V.
100 years in maintenance: practical lessons from three lifetimes / V. Narayan, M.C. Das, J.W. Wardhaugh.
p. cm.
ISBN 978-0-8311-3323-8 ( Replacement ISBN 978-0-8311-0221-0
1. Maintenance. 2. Plant engineering. 3. Facility management. I. Das, M.C. II. Wardhaugh, J.W. III. Title. IV. Title: 100 years of maintenance.
TS192.N353 2007
658.2'02--dc22
2006053263
Industrial Press, Inc.
989 Avenue of the Americas
New York, NY 10018
Sponsoring Editor: John Carleo
Interior Text and Cover Design: Janet Romano
Developmental Editor: Robert Weinstein
Copyright © 2012 by Industrial Press Inc., New York.
Printed in the United States of America. All rights reserved.
This book, or any parts thereof, may not be reproduced, stored in a retrieval system, or transmitted in any form without the permission of the publisher.
10 9 8 7 6 5 4 3 2 1
Table of Contents
Cover
Half Title
Title Page
Copyright
Foreword by Charles J. Latino
About the Authors
Part 1: Introduction
1Introduction & Navigation Guide
Part 2: Leadership
5Changing Paradigms with Leadership and Expertise
6Applying Best Business Practices
7Evaluating Contractors’ Unit Rates
Part 3: People
10Integrating Inspection and Degradation Strategies
11Technician Training Challenge
12Competence Profiles
13Operators & Maintainers
14Building a Reliability Culture
15Managing Surplus Staff
16Retraining Surplus Staff
Part 4: Plan
17Integrated Planning
18Critical Path Planning Capability
19Shutdown Management
20Electrical Maintenance Strategies
21Minor Maintenance by Operators
22Relocating Machine Tools
23Painting Contract Strategy
Part 5: Schedule
24Long Look-Ahead Plan
25Workload Management
26Infrastructure Maintenance
27Workflow Management
Part 6: Execute
28Trip Testing
29Work the Plan
30Keeping to Schedule
31Operators as a Maintenance Resource
32Overtime Control
