More Straw Bale Building. Peter Mack

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most common symptoms being runny nose, eye irritation, cough, congestion, and an aggravation of asthma. The second is that mold colonies also release gases as they grow that can be potent mycotoxins, fungal metabolites that have been identified as toxic agents. Individuals with chronic exposure to the mycotoxins produced by Stachybotris chartarum fungus reported cold and flu symptoms, sore throats, diarrhea, headaches, fatigue, dermatitis, intermittent local hair loss, and generalized malaise.

      The straw that is baled in a field and stacked to form walls for houses contains a high amount of mold spores that have settled out of the air and from the soil that the grains were grown in. All they need is a moisture level high enough to grow. A tarp lifted up from a pile of stored straw may reveal bales discolored with a black mold, likely Stachybotris chartarum, considered to be the most toxic to humans. The tarp may or may not have stopped rain getting in, but it trapped the moisture coming up from the ground. If the moisture levels in straw bales is above 20 percent then the mold spores present will start to grow. ☞

      Inspection of mold in straw bale walls has shown that in most cases the moisture entered the wall during construction with the straw not being replaced prior to plastering. It can take up to two months for a perimeter wall to dry out, which is ample time to allow molds to form. Unplastered bales can withstand some surface wetting that will dry with air exposure. If during construction the walls are exposed to moisture then they should be inspected to see if the moisture has penetrated the core of the bales. A bale should be replaced if the moisture has penetrated more than three inches into the bale and above the 20 percent moisture content. Moisture meters with long probes are usually available from local farm supply stores. When handling any bales that have become moldy, wear personal protection in the form of respirators with HEPA filter cartridges, gloves, and goggles. Strong air blowers, used in the flood and fire industry, can be rented to dry surface moisture. Moisture can also enter bale walls from floods, a leaky roof, a large crack in the plaster, poor window and door placement, or plumbing leaks as is the case with any type of wall construction. All walls exposed to moisture regardless of the type of materials, can support mold growth and should be inspected and dealt with in a timely and appropriate manner.

      This book is about best building practices of straw bale construction and following the recommendations on roofs, overhangs, and foundations that will ensure a healthy, mold-free structure. People who are considering straw bale building but who have allergies to dust and the general spores found in straw bales should realize that during construction these are present and should wear personal protection. After plastering, mold spores and dust are encapsulated and will not influence health or indoor air quality (IAQ). Straw bale walls actually improve the IAQ in homes due to the slow air diffusion of the walls.

       Paul Battle is a certified Bau-Biologie Environmental Inspector in Ottawa Ontario. He specializes in the detection of home health hazards and consults on ecological home construction. Contact <www.thehousedoc.ca> (613) 297-2996

      Moisture concerns are hotly discussed among bale builders. Most of the testing done to date confirms what conventional builders already know: cracks, openings, and penetrations into the wall pose much greater risks for moisture damage than does vapor migration through walls finishes

      So What About Bale Walls?

      The plaster coating on bale walls is an effective barrier against damaging air leakage. If properly detailed to tie in with conventional polyethylene vapor barriers installed in the ceiling and under the floors, a bale house can be made airtight.

      Throughout this book, we will address proper detailing for creating a leak free bale home without using a plastic vapor barrier over the straw wall.

      Barriers

      Why Build without a Vapor Barrier?

      In conventional building practice, moisture is prevented from migrating into the wall cavity through the use of continuous plastic vapor barriers. This addresses the very real concern of air leakage in stud-framed homes, but it is unnecessary and a structural compromise with bale walls.

      Attaching a vapor barrier to a straw wall offers many complications. The barrier can only be attached to the top and bottom of the wall, making it hard to maintain a taut surface unless wooden attachment points are added to the wall. A vapor barrier prevents the plaster coating from attaching itself directly to the straw. This not only makes plastering much more difficult — and will likely require more metal reinforcement for the plaster — but eliminates the substantial structural benefits of bonding the plaster to the straw. Remember, bonded together, the two materials create a stressed skin panel far stronger than the sum of their independent elements. A straw wall without a vapor barrier is less time-consuming to build and eliminates the use of a manufactured product with a high embodied energy. Finally, straw, metal stucco mesh, and plastering tools all increase the risk of introducing punctures to the vapor barrier, rendering it less effective.

      To Barrier

      There is no doubt that a properly installed vapor barrier is an effective tool in preventing moisture penetration through your walls. Though moisture migration has not been shown to be a problem in straw bale walls, a builder might choose — or be forced by local building officials — to spend the extra money and time and forego the structural strength and environmental bonuses of building a straw wall without a vapor barrier. In this case, you might want to use vapor-retardant paint as your barrier, rather than a layer of plastic behind the plaster. Applied to the interior plaster of your walls, the paint can achieve a high degree of protection against moisture migration while avoiding the difficulties of working with a vapor barrier over the straw. You might also decide to apply different vapor retarding strategies in different areas of your home. Bathrooms and kitchens are especially prone to high humidity and can be sealed with more vigor than other areas.

      Build to Your Level of Comfort

      Bale homes have been built both with and without vapor barriers. To date, only direct water leakage into the wall or rising damp from foundations have resulted in damaging deterioration of the straw. But with no complete set of data from which to work, you must decide how to build to your own level of comfort and protection. Real-life experience has indicated that both unbarriered and barriered homes operate within reasonable levels of moisture content due to vapor penetration.

      Building Practices that Minimize Rainwater Penetration

      Many simple, effective building techniques are used to protect bales from exposure to moisture. Generous roof overhangs and proper eavestroughs eliminate most direct rainfall and splash-back from reaching your walls. A bale wall that is raised on a wooden curb on the foundation or floor allows any spills or floods inside the house to drain away before they soak into the walls. Plastic or tar paper placed along the top of the walls helps shed any water that may someday come through your roof. Windows and doors can be detailed to incorporate proper flashing and drip edges that shed water away from the walls.

      Let’s face it: we share this planet with billions of other creatures, both large and small. To say that a particular house or style of construction is pest proof is to ignore the intelligence and persistence of our “little neighbors.”

      What Are Pests Looking for?

      To be suitable for sheltering pests,our homes must offer them openings, nests, and food. Plastered bale walls are short on all three, since their plaster coating seals the bales

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