Surviving the Spare Parts Crisis. Joel Levitt
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![Surviving the Spare Parts Crisis - Joel Levitt Surviving the Spare Parts Crisis - Joel Levitt](/cover_pre672093.jpg)
(2 points) | |
(1 point) | |
(1 point) | |
(1 point) | |
(1 point) | |
(1 point) | |
(1 point) | |
(1 point) |
4. In central stores, parts are stored randomly to maximize storage density. | (1 point) |
(1 point) | |
(1 point) |
5. An intelligent part numbering system is utilized. | (1 point) |
# of points__________of 15
Computerization Assessment
1. A computerized inventory control system automatically reorders (or issues a requisition that is acted upon in a timely way) when on-hand quantity drops to or below the reorder point. | (1 point) |
2. Maintenance has ready access to up-to-date material and stock information, including part numbers, stock numbers, bin locations, economic order quantities, and reorder points. | |
• Computerized | (2 points) |
• Cataloged | (1 point) |
• No ready access | (0 points) |
3. Bill of Material information is cross-referenced by point-of-use. | (1 point) |
4. Attribute scanning on key words of the description (both short and long) is available to help find the desired item. | (1 point) |
# of points_______of 6
Assessment of Analysis Techniques Used to Understand the Inventory
1. Usage records are employed to determine stocking levels, order points, and order quantities. | (1 point) |
2. Unit dollar values are readily available and routinely used in planning and Work Order approval efforts. | (1 point) |
3. Maintenance, Purchasing, Accounting, and the Supply Room work together to assure availability of necessary parts, elimination of obsolete parts, adjustment of stocking levels, minimal lost time by craftsmen, etc. | (1 point) |
(1 point) | |
(1 point) | |
(1 point) | |
(1 point) | |
• Automatically | (2 points) |
• Manually | (1 point) |
• Not set up | (0 points) |
4. Inventory categories are defined and segregated when analyzing inventory value and turns. | (1 point) |
5. SIC formula parameters for EOQ calculation (carrying cost, purchase order cost, delivery time, etc.) are current and periodically updated. | (1 point) |
6. There is an established insurance / critical spares program containing review provisions. They are protected from discard due to low usage. | (1 point) |
7. An approved Work Order indicating which cost center to charge is sufficient authorization to withdraw stock materials. | (1 point) |
# of points______________of 14
The Part Itself
1. Support systems for purchasing are effective: | |
(1 point) | |
(1 point) | |
(1 point) | |
(1 point) | |
(1 point) | |
2. Practices and procedures between Maintenance and Purchasing are clear and effective. | (1 point) |
(1 point) | |