Self-Sufficiency: Home Brewing. John Parkes

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buy very good quality lager yeasts and malts, the traditional ‘lagering’ process is beyond the reach of most home brewers. This doesn’t mean that you can’t have a try, of course. Your lager will probably taste better than the majority of the cold fizzy beers that are purveyed as lager!

      Lager production process

      The key difference between ale and lager is in fermentation; lager is fermented at a much lower temperature than ale and uses a different type of yeast.

      The primary fermentation period for lager takes at least twice as long as for ale; this time is furthermore compounded by weeks or months of lagering. The term ‘lagering’ means the storage of beer for long periods of time in cool conditions; originally this would have been in caves, which was a common practice throughout the medieval period. Now, lager is stored in temperature-controlled fermentation and conditioning tanks.

      As the low-temperature fermentation (which can take place at temperatures as cool as 0–5°C/32–41°F) allows diacetyl, a natural by-product of fermentation, to remain free in the fermenting beer, the fermentation temperature may briefly be raised near the end of the primary fermentation to allow the consumption of this chemical. This is called the diacetyl rest.

      Before the introduction of refrigeration, this reliance on lower temperatures separated Europe into ‘lager’ and ‘ale’ spheres, with warmer countries generally producing ales and colder ones producing lagers. Difficulties in temperature control also create a disincentive for microbrewers to produce lagers because of the huge capital costs of the equipment required.

Illustration

      One exception to the rule of low-temperature lager brewing is found in a beer style known as steam beer, or California Common. The strain of yeast used in steam beer had originated in Germany and was brought over to breweries in the central and eastern states of America. In the 1840s and 50s the same strain was used in breweries in California on the west coast. The higher ambient temperatures in that region caused brewers to favour shallower fermenters in order to better control fermentation; over several generations, evolutionary pressure led to the emergence of a lager strain which produced the best beer at temperatures of 18–20°C (64–68°F).

      The choice of lager beer’s grains and hops is, in principle, the same as for ale, despite the nomenclature ‘lager malt’ sometimes encountered in the United Kingdom.

      The majority of lager in worldwide production is light in colour and usually represents the helles, pale lager or Pilsner styles. The flavour of these lighter lagers is usually mild and the producers often recommend that the beers be served refrigerated. However, the examples of lager beers produced worldwide vary greatly in flavour, colour and composition.

Illustration

      Most lagers are brewed in the continental style, originating in continental Europe, and consequently follow central european recipe formulations: the grist is composed mostly of Pilsner malt, Vienna malt or Munich malt, with caramel malts added to improve sweetness and head retention, and others added only for colour. The selection of hops is usually made from noble hops such as Saaz, Hallertau, Tettnanger, Strisselspalt or Lubelski.

      Lagers often also feature large proportions of adjuncts, usually rice or corn. Adjuncts entered American brewing as a means of thinning out the body of American beers, balancing the large quantities of protein introduced by six-row barley. However, adjuncts are now often used in beer making to introduce a large quantity of sugar, and thereby increase ABV, at a lower price than a formulation using an all-malt grain bill.

      In colour, helles and pale lager represent the lightest lagers; the darkest are Baltic porters. Darker German lagers are often referred to as dunkel lagers (dunkel meaning dark in German).

      Commercial lager production

      Modern methods of producing lager were pioneered in the early 19th century by brewers Gabriel Sedlmayr the Younger, who perfected dark brown lagers at the Spaten Brewery in Bavaria, and Austrian Anton Dreher, who began brewing a lager, probably of amber-red colour, in Vienna in 1840–41.

      With improved modern yeast strains, most lager breweries use only short periods of cold storage, typically one to three weeks. Longer periods of storage would add hugely to the cost of lager production, although some commercial lagers are still marketed with the implication that they are matured in the ‘old-fashioned’ way.

      In 1953, New Zealander Morton Coutts developed a process known as continuous fermentation (see opposite), which allowed the production of lager at a much faster pace, albeit with a reduction in flavour development. This development made possible the mass production of lager beer at a rate competitive with ales. As this technology was adopted worldwide, the light lager style emerged, quickly becoming the most popular style of beer in much of the industrialized world.

      Since the 1950s, lager has displaced ale as the type of beer most consumed in the United Kingdom, and also constitutes the overwhelming majority of beer produced and sold in the United States, China, Japan, France, Italy, Russia and most, if not all, countries where beer is made and consumed.

      The flavour of a lager can be quite simple, with the mildest being light lagers. Lagers with the most complex flavours are typically the darkest, although few lagers feature strong hop flavouring compared to ales of similar alcohol by volume. In general, however, lagers display less fruitiness and spiciness than ales, simply because the lower fermentation temperatures associated with lager brewing cause the yeast to produce fewer of the esters and phenols associated with those flavours. Lagers represent some of the world’s most alcoholic beers. The very strongest lagers often fall into the German-originated doppelbock style, with the strongest of these, the commercially-produced Samichlaus, reaching an ABV of 14 per cent.

       The continuous fermentation plant

      The drawing below shows the workings of a continuous fermenter. Wort is fed from the copper into the hold up vessel where a quantity of recycled yeast is added; the fermenting beer flows through the two continuous fermenting vessels at such a rate that the fermentation is completed when the beer flows into the yeast separator, where the yeast is separated from the beer. The yeast then flows into the yeast washer and the beer into maturation vessels (MVs). After washing with distilled water, some of the yeast is added to the hold up vessel to keep the fermentation process alive whilst the excess yeast (yeast reproduces during fermentation so there is always an excess) is sold off to make products such as yeast spreads. The carbon dioxide gas (CO2) produced is collected, compressed and then stored for sale. Efficiently it is sometimes used to dispense the beer at the point of sale.

Illustration

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