Physics of Thin-Film Photovoltaics. Victor G. Karpov
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At a qualitative level, we discriminate between thick and thin PV structures. Typical of crystalline PV, the former are such that the electrons and holes diffuse long distances to the device terminals and τD can be longer than τr, i.e. interaction with defects becomes inevitable during their long trips. To the contrary, the characteristic drift time τE is much shorter than τr in thin PV where recombination becomes almost immaterial. As a result, defects and imperfections determine thick PV efficiency quite significantly. That observation undisputable for thick PV, can become confusing when uncritically extended over thin film PV where it is not warranted. Furthermore, a century-long successful history of crystalline (Si, in the first place) PV made the concept of defect facilitated recombination literary a commandment dominating all PV understanding across the discipline. That paradigm has triggered various defect characterization studies in thin film structures, and, while no correlations between defects and thin film PV performances was established, that activity continues.
Of course, the difference between ‘thick’ and ‘thin’ devices is related to the fact that the former have thickness l ≫ lE where lE is the linear dimension of the built-in field region, as presented in Fig. 3. To the contrary, l ≲ lE or l is just slightly greater than lE for ‘thin’ devices. In the absence of field, charge carriers have to travel by diffusion. Taking into account the Einstein relation between the mobility and diffusion coefficient, the ratio of ‘thick’ over ‘thin’ device transport times is estimated as
where V is the voltage across the device, q is the electron charge. Given the typical |Ve| ~ 1 eV, kT ~ 0.025 eV (room temperature), l on the order of hundreds of micron and lE in microns, the ratio in Eq. (2) can be as large as 105–106. The latter inequality is consistent with the typical experimental data: the diffusion times τd,thick ~ 10–100 μs (in crystalline Si PV) and td ~ 1–10 ns in thin film PV. With those numerical values, using the typical recombination times τr in the range of micro- to milliseconds (as evaluated for various semiconductors [3, 13–17]), one should expect τr ≫ τd for thin film PV.
Fig. 3 Diffusion of the photogenerated electrons and holes to the electrodes in a ‘thick’ device. White circles represent defect recombination centers. The figure is aimed to show that interactions with such centers may be likely when charge carriers exercise long-time diffusion movements.
Based on the latter estimate, thin film PV can operate in the opposite limit τ ≪ τr where the role of defect related recombination is on average insignificant. Unfortunately, they have other vulnerabilities related to lateral nonuniformity of their parameters. From a very general point of view, such nonuniformity originates from the lack of transversal self-averaging across too thin structures, which allows significant fluctuations between different spots. Due to device thinness, some sparse spots represent parasitic conductive paths (ohmic or non-ohmic) between opposite electrodes. These paths work as recombination highways degrading PV efficiency. We emphasize that such a nonuniform recombination is qualitatively different from that by point defects in thick PV and call for different mitigating strategies.
Furthermore, having reached the electrodes their respected terminals, electrons and holes undergo fast lateral transport inside the contact metals taking them to the above mentioned recombination channels, through which they disappear. We will see in what follows that the recombination times τrc of such channels (presented in Fig. 4) form an exponentially broad spectrum decaying towards shorter values. The channels with characteristic recombination times of the order of charge carrier travel times τ dominate because the channels with τrc ≫ τ are inefficient, while those with τrc ≪ τ are too rare. This feature is more quantitatively explained in Sec. XVI following Fig. 104 and subsequent chapters. At this point, we conclude that thin film PV can operate through multidimensional processes where electric currents across and along films are strongly coupled. From the practical perspective, surface treatments that can block the recombination channels appear to be a strategy improving thin film efficiency. That approach has been successful as established on purely empirical grounds before it was theoretically substantiated.
D. Distinctive Features of Thin Film PV
Another distinctive feature of thin film PV is that their forming layers are noncrystalline, but rather polycrystalline (CdTe and CIGS types of PV) or amorphous (a-Si:H based PV). That type of ‘imperfect’ morphology is inevitable with inexpensive fast deposition techniques not giving enough time for satisfactory crystallization. The polycrystalline films consist of tightly packed individual grains, each having more or less perfect crystalline order inside. They are formed during deposition and subsequent treatments where random atomic configurations are ordered within local regions dictating grain sizes. In the course of such crystallization, material pushes away all ‘foreign’ atoms and structural units towards grain boundaries (GB). (Similar to apples in a freezer where water crystallization breaks and pushes away organic tissues.) As a result, GB material is chemically different from that of interior. These chemical differences entail built-in electric fields that will spatially separate electrons and holes between the grain interior and GB (see Fig. 5) creating local electric field and potential variations. One other general consequence of independently forming grains is that having grown enough they compete for space and exert pressure on each other upon physical contact. The resulted compressive stress can translate into electric potential when the material structure is piezo-active, such as with CdS, ZnO and some others, as explained more in detail next (Sec. XVIII).
Fig. 4 In thin film devices, drift rather than diffusion can determine the kinetics of photogenerated carriers. They readily arrive at the corresponding electrodes avoiding interactions with recombination centers. Having reached the electrodes they can move to the entrances of rare but highly efficient recombination channels shorting between the electrodes and playing the role of recombination highways.
As illustrated in Fig. 5, spatial separation of charge carriers at GB can significantly decrease the probability of their recombination compared to crystalline materials where electrons and holes are distributed uniformly. That creates a possibility for polycrystalline thin film PV to potentially outperform their crystalline counterparts. On the other hand, high concentration of impurities and defects in the grain boundary interfaces enhances the recombination processes, which can make grain boundaries detrimental and polycrystalline material PV devices perform worse than crystalline PV. The latter feature was evidenced in some polycrystalline Si structures. Furthermore, it will be shown below (