Stained Glass Work: A text-book for students and workers in glass. Christopher Whall
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But a third way is to cut the shape of each piece of glass out in cartridge-paper; and to do this you put the cut-line down over a sheet of "continuous-cartridge" or "cartoon" paper, as it is called, and press along all the lines with a style or hard pencil, so as to make a furrow on the paper beneath; then, after removing the cut-line, you place a sheet of ordinary window-glass below the paper and cut out each piece, between the "furrows" leaving a full 1/16 of an inch. This sixteenth of an inch represents the "heart" or core of the future lead; it is the distance which the actual bits of glass lie one from the other in the window. You must use a very sharp penknife, and you will find that, cutting against glass, each shape will have quite a smooth edge; and round this you can cut with your diamond.
This method, which is far the most accurate and craftsmanly way of cutting glass, is best used with the actual diamond: in that case you feel the edge of the paper all the time with the diamond-spark; but in cutting with the wheel you must not rest against the edge of the paper; otherwise you will be sure to cut into it. Now, whichever of all these processes you employ, remember that there must be a full 1/16 of an inch left between each piece of glass and all its neighbours.
The reason why you leave this space between the pieces is that the core of the lead is about that or a little less in thickness: the closer the glass fits to this the better, but no part of the glass must go nearer to its neighbour than this, otherwise the work will be pressed outwards, and you will not be able to get the whole of the panel within its proper limits.
Fig. 34.
Fig. 34 is an illustration of various kinds and sizes of lead; showing some with the glass inserted in its place. By all means make your leads yourself, for many of those ready made are not lead at all, or not pure lead. Get the parings of sheet lead from a source you can trust, and cast them roughly in moulds as at fig. 35. Fig. 36 is the shears by which the strips may be cut; fig. 37 is the lead-mill or "vice" by which they are milled and run into their final shape; fig. 38 the "cheeks" or blocks through which the lead passes. The working of such an instrument is a thing that is understood in a few minutes with the instrument itself at hand, but it is cumbrous to explain in writing, and not worth while; since if you purchase such a thing, obviously the seller will be there to explain its use. Briefly,—the handle turns two wheels with milled edges 1/16 of an inch apart; which, at one motion, draw the lead between them, mill it, and force it between the two "cheeks" (fig. 38), which mould the outside of the lead in its passage. These combined movements, by a continuous pressure, squeeze out the strip of lead into about twice its length; correspondingly decreasing its thickness and finishing it as it goes.
Fig. 35.
Fig. 36.
Fig. 37.
Some principles of good taste and common sense with regard to the cutting up of a Window; according to which the Cartoon and Design must be modified.—Never disguise the lead line. Cut the necessary parts first, as I said before; cut the optional parts simply; thinking most of craft-convenience, and not much of realism.
Fig. 38.
Do not, however, go to the extent of making two lead lines cross each other. Fig. 39 shows the two kinds of joint, A being the wrong one (as I hold), and B the right one; but, after all, this is partly a question of taste.
Do not cut borders and other minor details into measured spaces; cut them hap-hazard.
Fig. 39.
Do not cut leafage too much by the outlines of the groups of leaves—or wings by the outlines of the groups of feathers.
Do not outline with lead lines any forms of minor importance.
Do not allow the whole of any figure to cut out dark against light, or light against dark; but if the figure is ever so bright, let an inch or two of its outline tell out as a dark against a spot of still brighter light; and if it is ever so dark, be it red or blue as strong as may be, let an inch or two of its outline tell out against a still stronger dark in the background, if you have to paint it pitch-black to do so.
By this "countercharging" (as heralds say), your composition will melt together with a pleasing mystery; for you must always remember that a window is, after all, only a window, it is not the church, and nothing in it should stare out at you so that you cannot get away from it; windows should "dream," and should be so treated as to look like what they are, the apertures to admit the light; subjects painted on a thin and brittle film, hung in mid-air between the light and the dark.
CHAPTER VI
Painting (advanced)—Waxing-up—Cleanliness—Further Methods of Painting—Stipple—Dry Stipple—Film—Effects of Distance—Danger of Over-Painting—Frying.
I have mentioned all these points of judgment and good taste we have just finished speaking of, because they are matters that must necessarily come before you at the time you are making the cartoon, the preliminary drawing of the window, and before you come to handle the glass at all.
But it is now necessary to tell you how the whole of the glass, when it is cut, must be fixed together, so that you can both see it and paint upon it as a whole picture. This is done as follows:—
First place the cut-line (for the making of which you have already had instructions) face upwards on the bench, and over it place a sheet of glass, as large at least as the piece you mean to paint. Thick window-glass, what glass-makers call "thirty-two ounce sheet"—that is, glass that weighs about thirty-two ounces to the square foot—will do well enough for very small subjects, but for anything over a few square feet, it is better to use thin plate-glass. This is expensive, but you do not want the best; what is called "patent plate" does quite well, and cheap plate-glass can often be got to suit you at the salvage stores, whither it is brought from fires.
Having laid your sheet of glass down upon the cut-line, place upon it all the bits of glass in their proper places; then take beeswax (and by all means let it be the best and purest you can get; get it at a chemist's, not at the oil-shop), and heat a few ounces of it in a saucepan, and when all of it is melted—not before, and as little after as may be—take any convenient tool, a penknife or a strip of glass, and, dipping it rapidly into the melted wax, convey it in little drops to the points where the various bits of glass meet each other, dropping a single drop of wax at each joint. It is no advantage to have any extra drops along the sides of the bits; if each corner is properly secured, that is all that is needed (fig. 40).
Some people use a little resin or tar with the wax to make it more brittle, so that when the painting is finished and the work is to be taken down again off the plate, the spots of wax will chip off more easily. I do not advise it. Boys in the shop who are just entering their apprenticeship