Take the first three-sided box from Step 2 and place it at one end of 4the back sheet, with the open end of the box facing the middle. Secure the bottom and sides of the box to the back sheet, taping seams both inside and out (see “Taping Right-Angle Flat Surfaces” on page 11).
Repeat with the other three-sided box.
Take one of the front flap sheets and tape it to the back sheet, aligning 5 it with the top opening of the box and taping the seams on both sides.
Rotate and repeat with the other front flap.
Repeat on other side
Make four tabs by folding 2" x 3" pieces of 6 tape in half so they measure 2" x 1 ½".
×4
* Note vertical cuts on tape
18
Tape the tabs 2 ½" in from either side on the back of the front 7 flaps, leaving ½" overhang. Run a piece of tape along the bottom of the front flap on the outside, completely
covering the tabs and about ¼" of the front
flap. Carefully cut this piece of tape down
the sides of each tab and fold it over onto
the back of the front flap. Repeat for the
other side of the pannier.
Add self-adhesive Velcro to the
8underside of the tabs and
the front of the pannier.
To secure the pannier to your bike
9rack, feed the strap through one
of the slots, under and around the
rack and up through the other slot.
Snap the strap closed.
19
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