Control of Mechatronic Systems. Patrick O. J. Kaltjob

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systems and processes Assessing, reporting, and monitoring Recording process variables through sensors and detectors; real-time, model-based measurement, setting parameters, and input signals. Remote power flow measurement, configuration and voltage control (SCADA) through switchgears, transformers, and condensers in a smart power grid. Safety compliance, detection, and diagnostics Interlocking in case of detected failure modes, maintaining safety operations while ensuring malfunction handling. Integrated safety and monitoring of petrochemical process variables and parameters (flowrate, temperature etc.) Control and performance enhancement Controlling or regulating system variables. Position and temperature measurement as well as control of a 2D cutting machinery process.

      Example 1.3

      1 force control of a robot arm gripper;

      2 synchronized angular position and velocity control of each motor-driven robot joint;

      3 logic control of real-time anomalies detection (location of the abnormal cell or dysfunctional organ) and inspection using 3D imaging camera processing (color uniformity, selection based on size and shape) and laser ranging sensors;

      4 path generation and motion planning (position, speed, and accelerations) for robot navigation while ensuring collision avoidance of the robot manipulator; and

      5 logic control of the discrete selection of suitable cutting tools for the robot arms.

Illustration of image-guided tele-microsurgery robot assisted intravascular surgery, with surgeon manipulating panel, 2 robot arms along with used tools and surgery tools library, and an arm.

      Example 1.4

Schematic of chassis of a driverless vehicle with direction wheel contactors; car 3-speed motor contactor SC 1,2,3; detector box; break contactor BC; powertrain (transmission); front gear; rear and front wheels; etc. Hybrid control block diagram of a driverless vehicle with selector, torque converter, power front gear transmission, road shape, front wheel, brake, speed sensor, torque sensor, command and control panel, etc.

      Example 1.5

Crane-based vertical motion control system schematic with labels shaft position encoder, command linear and angular positions, motor, decoupling, drum crane, counter weight, cabin weight, 1st–4th floor, etc.

      Source: Adapted from Kaltjob P.

Block diagram of the crane motion feedback control system. The blocks are labeled speed position, position encoder, tachometer, continuous control, logic control, limit switches, detectors, elevator door system, etc. Block diagram of the crane motion feedback control system with monitoring unit, data acquisition unit, control unit, conversion unit, actuating unit, sensing unit, data acquisition unit, etc.

      Example 1.6

Milky-based beverage processing factory schematic with labels water supply, electronic valve, water filter, filtered water, sugar syrup, 100% milk, strawberry syrup, chocolate syrup, motor exhaust fan, etc.

      Source: Based on Kaltjob P.

Block diagram with SCADA components for a milk-based beverage processing system with sensors and detectors, controller and drives, router, LAN cable modem, wireless LAN, server historian, process controller, etc.

      Source: Based on Kaltjob P.

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