Swap LS Engines into Chevelles & GM A-Bodies. Jefferson Bryant

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Swap LS Engines into Chevelles & GM A-Bodies - Jefferson Bryant

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Chapter 4: Accessory Drives and Cooling Systems

       LT Engine Series

       Vehicle Fitment with Stock Accessory Drives

       Aftermarket Drives

       Cooling Systems

       Performance Project: Adding Power Steering to a 2014-up LT-Series Engine

       Chapter 5: Transmissions

       Automatic Transmissions

       Manual Transmissions

       Performance Project: 3- to 4-Speed Floor Shifter Conversion

       Performance Project: Fitting an Early T56 to an LS Engine

       Clutch Basics

       Chapter 6: Wiring Harnesses and Wiring

       Take-Out Harnesses

       Cam Sensor Locations

       Connectors for 1997–1998 LS1 Engines

       Relays for 1997–1998 LS1 Engines

       Connectors for 1999–2002 LS1 Engines

       Relays for 1999–2002 LS1 Engines

       2009-up LS3 ECM Connector Pinouts

       LS3 Factory ECM Pinouts

       2014-up LT1 ECM Connector Pinouts

       Aftermarket Harnesses

       Performance Project: Drive-by-Wire to Drive-by-Cable Conversion

       Chapter 7: Engine Management Systems, Tuning Software and Controllers

       Aftermarket Tuning Packages

       Aftermarket Engine Management

       Performance Project: Installing an Aftermarket Transmission Controller

       Chapter 8: Fuel System

       Fuel Pumps

       Inline Fuel Pumps

       Performance Project: Installing a Phantom Pump System

       Chapter 9: Exhaust System

       Exhaust Manifolds

       Headers

       Catalytic Converters

       Air Intake

       Performance Project: Installing a Pypes Exhaust System

       Performance Project: How to Properly Dimple Headers

       Source Guide

       ACKNOWLEDGMENTS

      This book represents years of research, coordination with businesses at the forefront of LS swaps movement, and countless hours of shop time performing LS swaps. I have relied on many people to help compile information and present it in the user-friendly format you see in this book. It allows you to perform your own LS swap into GM A-Body cars as efficiently as possible while avoiding typical problem areas and pitfalls.

      The following people were instrumental in accomplishing this goal: Gray Frederick, American Powertrain; Matt Graces, American Powertrain; Dr. Jamie Meyer, Chevrolet Performance; Colt Collins, Chevrolet Performance; Bill Nye, Chevrolet Performance; Chris Douglas, Comp Cams Group; Trent Goodwin, Comp Cams Group; Bill Tichenor, Holley Performance; Blane Burnett, Holley Performance; Jeff Abbott Jr., Painless Performance; Don Lindfors, Pertronix; Pat McElreath, Red Dirt Rodz; Chris Franklin, Red Dirt Rodz; Aeromotive Inc.; Dirty Dingo Motorsports; LS1tech.com; Summit Racing; ATS; AutoKraft; HP Tuners; G Force Performance; Dynotech Engineering; and Magnaflow.

       INTRODUCTION

      GM A-Body muscle cars (Chevelle, Buick GS, Pontiac GTO, and Oldsmobile Cutlass) are some of the most popular vehicles for an LS engine project. A wide range of aftermarket support provides nearly anything you could possibly need to complete a swap project. Sifting through all of this can be confusing. Although the typical carbureted Chevy small-block or Chevy big-block is a relatively “bolt-in” procedure, swapping an LS engine into an A-Body car requires thorough planning, many different parts, and significant work. But it pays off with easy start-up, consistent performance in any weather conditions, and horsepower from 400 on up.

      With this book, you can sort through each component of an LS swap into any GM A-Body from 1964 through 1972. The main components of an LS swap are the motor/transmission mounts, oil pan, transmission, engine control module (ECM) and wiring, accessory drive, and fuel system. The two most common positions for LS mounts are stock and forward. The stock position places the transmission bellhousing flange in the same location as a stock Chevy small-block. This works for older GM transmissions without much issue, but modern transmissions are larger and hit the transmission tunnel. Moving the engine forward about 1½ inches allows most modern automatics to fit without tunnel mods and reduces how much the tunnel needs to be modified for late-model manual transmissions, such as the popular T56.

      Oil pan clearance is another key factor when performing an LS engine swap. LS engines have a variety of oil pan designs that fit many different GM chassis platforms, but most of them do not work well in the A-Body frame. However, several oil pans fit the A-Body, and the aftermarket offers many more options for direct fit for the Chevelle and its brethren.

      The transmission crossmembers used in these cars vary by year and model, mainly convertibles and non-convertibles. Most A-Body cars have open-channel frames, which use a tubular crossmember. The convertibles, El Camino, and high-performance A-Bodies use a boxed frame, which has a formed plate steel crossmember. The chassis for both vehicles has multiple positions to match various transmissions. In most cases, you can keep your stock crossmember and simply move it to a new position in the frame or replace it with an aftermarket crossmember.

      A myriad of components, accessories, and controllers are available for swap projects. The ECM for LS and Vortec engines work well even in high-horsepower boosted applications, but these engines also require special software that is either very simplistic or extremely complex. Hence, this limits the average mechanic doing a swap project. Aftermarket controllers are typically easy to tune and often offer advanced tuning parameters without special software. A handheld programmer is sufficient for the most basic tuning, and therefore it’s easy to tune the stock ECM. An abundance of aftermarket and a few stock accessories on the front of the engine are available for A-Body swaps.

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