Henley's Twentieth Century Formulas, Recipes and Processes. Various
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Aluminum-tungsten.
—A new metal alloy consisting of aluminum and tungsten is used of late in France in the construction of conveyances, especially carriages, bicycles, and motor vehicles. The French call it partinium; the composition of the new alloy varies according to the purposes for which it is used. It is considerably cheaper than aluminum, almost as light, and has a greater resistance. The strength is stated at 32 to 37 kilograms per square millimeter.
Aluminum-zinc.
—Zinc, 3 per cent; aluminum, 97 per cent. Very ductile, white, and harder than aluminum.
AMALGAMS: See Fusible Alloys.
Anti-friction Bearing Or Babbitt Metals.
—These alloys are usually supported by bearings of brass, into which it is poured after they have been tinned, and heated and put together with an exact model of the axle, or other working piece, plastic clay being previously applied, in the usual manner, as a lute or outer mold. Soft gun metal is also excellent, and is much used for bearings. They all become less heated in working than the {51} harder metals, and less grease or oil is consequently required when they are used.
I.—An anti-friction metal of excellent quality and one that has been used with success is made as follows: 17 parts zinc; 1 part copper; 1 1/2 parts antimony; prepared in the following way: Melt the copper in a small crucible, then add the antimony, and lastly the zinc, care being taken not to burn the zinc. Burning can be prevented by allowing the copper and antimony to cool slightly before adding the zinc. This metal is preferably cast into the shape desired and is not used as a lining metal because it requires too great a heat to pour. It machines nicely and takes a fine polish on bearing surfaces. It has the appearance of aluminum when finished. Use a lubricating oil made from any good grade of machine oil to which 3 parts of kerosene have been added.
II.—Copper, 6 parts; tin, 12 parts; lead, 150 parts; antimony, 30 parts; wrought iron, 1 part; cast iron, 1 part. For certain purposes the composition is modified as follows: Copper, 16 parts; tin, 40 parts; lead, 120 parts; antimony, 24 parts; wrought iron, 1 part; cast iron, 1 part. In both cases the wrought iron is cut up in small pieces, and in this state it will melt readily in fused copper and cast iron. After the mixture has been well stirred, the tin, lead, and antimony are added; these are previously melted in separate crucibles, and when mingled the whole mass is again stirred thoroughly. The product may then be run into ingots, to be employed when needed. When run into the molds the surface should be well skimmed, for in this state it oxidizes rapidly. The proportions may be varied without materially affecting the results.
III.—From tin, 16 to 20 parts; antimony, 2 parts; lead, 1 part; fused together, and then blended with copper, 80 parts. Used where there is much friction or high velocity.
IV.—Zinc, 6 parts; tin, 1 part; copper, 20 parts. Used when the metal is exposed to violent shocks.
V.—Lead, 1 part; tin, 2 parts; zinc, 4 parts; copper, 68 parts. Used when the metal is exposed to heat.
VI.—Tin, 48 to 50 parts; antimony, 5 parts; copper, 1 part.
VII.—(Fenton’s.) Tin, with some zinc, and a little copper.
VIII.—(Ordinary.) Tin, or hard pewter, with or without a small portion of antimony or copper. Without the last it is apt to spread out under the weight of heavy machinery. Used for the bearings of locomotives, etc.
The following two compositions are for motor and dynamo shafts: 100 pounds tin; 10 pounds copper; 10 pounds antimony.
83 1/2 pounds tin; 8 1/4 pounds antimony; 8 1/4 pounds copper.
IX.—Lead, 75 parts; antimony, 23 parts; tin, 2 parts.
X.—Magnolia Metal.—This is composed of 40 parts of lead, 7 1/2 parts of antimony, 2 1/2 of tin, 1/8 of bismuth, 1/8 of aluminum, and 1/4 of graphite. It is used as an anti-friction metal, and takes its name from its manufacturer’s mark, a magnolia flower.
ARGENTAN: See German Silver, under this title.
Bell Metal.
The composition of bell metal varies considerably, as may be seen below:
I.—(Standard.) Copper, 78 parts; tin, 22 parts; fused together and cast. The most sonorous of all the alloys of copper and tin. It is easily fusible, and has a fine compact grain, and a vitreous conchoidal and yellowish-red fracture. According to Klaproth, the finest-toned Indian gongs have this composition.
II.—(Founder’s Standard.) Copper, 77 parts; tin, 21 parts; antimony, 2 parts. Slightly paler and inferior to No. I.
III.—Copper, 80 parts; tin, 20 parts. Very deep-toned and sonorous. Used in China and India for the larger gongs, tam-tams, etc.
IV.—Copper, 78 to 80 parts; tin, 22 to 20 parts. Usual composition of Chinese cymbals, tam-tams, etc.
V.—Copper, 75 (= 3) parts; tin, 25 (= 1) part. Somewhat brittle. In fracture, semivitreous and bluish-red. Used for church and other large bells.
VI.—Copper, 80 parts; tin, 10 1/4 parts; zinc, 5 1/2 parts; lead, 4 1/4 parts. English bell metal, according to Thomson. Inferior to the last; the lead being apt to form isolated drops, to the injury of the uniformity of the alloy.
VII.—Copper, 68 parts; tin, 32 parts. Brittle; fracture conchoidal and ash-gray. Best proportions for house bells, hand bells, etc.; for which, however, 2 of copper and 1 of tin is commonly substituted by the founders.
VIII.—Copper, 72 parts; tin, 26 1/2 parts; iron, 1 1/2 parts. Used by the Paris houses for the bells of small clocks.
IX.—Copper, 72 parts; tin, 26 parts; zinc, 2 parts. Used, like the last, for very small bells.
X.—Copper, 70 parts; tin, 26 parts; {52} zinc, 2 parts. Used for the bells of repeating watches.
XI.—Melt together copper, 100 parts; tin, 25 parts. After being cast into the required object, it should be made red-hot, and then plunged immediately into cold water in order to impart to it the requisite degree of sonorousness. For cymbals and gongs.
XII.—Melt together copper, 80 parts; tin, 20 parts. When cold it has to be hammered out with frequent annealing.
XIII.—Copper, 78 parts; tin, 22 parts; This is superior to the former, and it can be rolled out. For tam-tams and gongs.
XIV.—Melt together copper, 72 parts; tin, 26 to 56 parts; iron 1/44 part. Used in making the bells of ornamental French clocks.
Castings in bell metal are all more or less brittle; and, when recent, have a color varying from a dark ash-gray to grayish-white, which is darkest in the more cuprous varieties, in which it turns