Maintaining Mission Critical Systems in a 24/7 Environment. Peter M. Curtis

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Maintaining Mission Critical Systems in a 24/7 Environment - Peter M. Curtis

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is being protected. Transformer inrush points must be included to verify that the protective device feeding the unit will not operate when the transformer is energized. Device selection and settings from the database are reviewed to determine if changes are required to improve coordination. If so, settings or selection are modified, and the resulting TCC’s are printed for inclusion in the report. Protective device settings and selections are also summarized in tabular form.

      Figure 3.3 Sample TCC Curve Analysis

      (Source: Courtesy of PMC Group One, LLC)

      In many cases, protective device coordination is a matter of compromise. Rather than being a choice of black or white, device coordination requires making selections that result in the best coordination that can be achieved with the devices that are installed: fuse characteristics are not as varied as electronic trip devices; instantaneous elements in series cannot be reliably coordinated; transformer protection must be selected to provide protection from damage from a fault while passing inrush current when the unit is energized.

      Luckily, where power system reliability must be maximized, and therefore strict coordination is required, electronic relays and trip devices offer a variety of settings, curve shapes, and other functions that allow the system protection engineer to achieve this goal. Electronic relays come with a variety of trip characteristic curves, which, along with time delay and pick‐up settings, allow a great deal of flexibility when programming the device. The Zone Selective Interlocking feature available in many static trip devices allows the arming of Instantaneous settings on breakers in series without losing coordination. The upstream breaker trip device (such as the main device on a bus) communicates with downstream breakers. If the downstream device sees a fault current event, it sends a signal to the main device to block tripping the main breaker, thus allowing the downstream device to operate, minimizing the extent of the electrical system affected by the fault.

      As discussed, state‐of‐the‐art protective devices can make a significant contribution to protective device coordination, minimizing or eliminating unnecessary outages due to compromised coordination. If project requirements demand strict coordination, electrical equipment selection may be affected. It is, therefore, important to consider how these requirements affect equipment selection, specification, and layout as early in the project as possible. The selection of the wrong type of equipment may negate the ability to take advantage of the technological advances discussed above.

      When we step back and look at the end‐to‐end power distribution in a conventional data center, we see several power conversions taking place. Incoming AC utility power is first rectified to DC at the UPS for the purpose of connecting to DC battery storage. It is then inverted back to AC for distribution to the server racks. At the racks, the AC is then rectified back to DC again in the power supplies for each server. We ask ourselves ‐ are all these back‐and‐forth conversions really necessary? The answer is “No.”

      3.11.1 Advantages of DC Distribution

      Suppose we made only one conversion of the incoming AC to DC at the UPS, and then distributed the DC throughout the facility without any further conversions, thereby eliminating two power conversions along with the attendant losses. Not only would this make for a more efficient system, it would also reduce the number of components, thereby eliminating points of failure, making for a more reliable system. As an example, a 380VDC distribution system will result in a 200% increase in reliability, a 33% reduction in required floor space and a 28% improvement in efficiency over conventional UPS Systems, or a 9% improvement over ‘best in class’ AC UPS architectures. A DC distribution system would also facilitate the integration of on‐site DC‐generating power sources, such as solar PV arrays, wind power, and fuel cells, which all can provide DC power without a single power conversion. For example, the best published efficiency for a fuel cell is 50%. According to UTC Power, by eliminating the AC power conditioning subassembly and utilizing waste heat in a combined cooling, heating, and power application, efficiencies can exceed 85% with a high load factor.

Schematic illustration of traditional alternating current Distribution. Schematic illustration of direct current Distribution.

      3.11.2 Lighting Updates

      Besides all of the electronic equipment that is found in the data center, another significant consumer of electricity is the lighting system. Fluorescent lighting was the defacto standard for many, many years, and is typically fed with 277VAC in larger commercial buildings or data centers. Since fluorescent lamps vary by type and length, they operate on varying voltages and currents. A fluorescent ballast is used to adjust the supplied voltage and regulate current accordingly. In an effort to improve fluorescent lighting efficiency, the electronic ballast was invented in the 1970s. Besides adjusting the supplied voltage, electronic ballasts also changed the frequency from 60 Hz to 20,000 Hz or

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