Arc Flash Hazard Analysis and Mitigation. J. C. Das

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Multilayer Fabric Systems Arc Rating, cal/cm2 Ballistic Layer Fabric System Weight, g/m2 m/s Fragment Diameter, mm
Cotton with flame retardant 100 No 1424 186 5.6
Aramid fabric system 100 No 932 210 5.6
Aramid fabric system 80 Yes 780 280 5.6
Aramid fabric system 100 No 881 191 7.8
Aramid fabric system 100 Yes 922 240 7.8

      Adapted from Reference [20].

      If current limiting fuses are used, which operate in about 1/2 cycle or less, the arcing time is reduced and so also the noise levels—this relation is not so well defined, and additional testing is recommended [20].

      Figure 1.5 shows that noise sound pressure levels can exceed OSHA impulsive or impact noise level of 140 dB peak. Even at 1.8 m level the measured sound levels are well above small arms firing and without hearing protection, some individuals may suffer traumatic damage, including eardrum rupture [13]. A worker will be positioned closer than 1.8 m when working on energized equipment.

      The shrapnel hazard has not been quantified or related to arc-flash parameters, but it is possible to measure shrapnel resistance of arc flash fabric systems and hood shield windows to standardized threats.

      The following synopsis of tolerable currents is from IEEE Standard 80, Guide for Safety in AC Substation Grounding [21]:

      At 50 or 60 Hz, a current of 0.1 A can be lethal. The human body can tolerate slightly higher 25 HZ current and five times the DC current. At frequencies of 3000–10,000, even higher currents are tolerated. The most common physiological effect, stated in terms of increasing current, are: threshold of perception, muscular contraction, unconsciousness, fibrillation of heart, respiratory nerve blockage and burning [22], and IEC 604791 [23].

      The perception level is 1 mA. Currents in the range of 9–25 A may be painful and may make it difficult or impossible to release energized objects. In the range 60–100 mA, ventricular fibrillation, stoppage of heart, or inhibition of respiration might occur, causing injury or death. As shown by Dalziel and others [24], the nonfibrillating current of magnitude IB at durations ranging from 0.03 to 3.0 seconds is related to energy absorbed by the body, given by:

      (1.2)

      where ts is the time duration of the current in seconds, and SB is an empirical constant related to the energy through the body. Thus, reducing the arc flash incident energy through fast fault clearance times also reduces SB.

      Based upon the Dalziel and Lees’ studies [25], it is assumed that 99.5% of all persons can safely withstand, without ventricular fibrillation, the passage of current IB, given by:

      (1.3)

      Dalziel found that SB = 0.0135 for a body weight of 110 lbs (50 kg). Then:

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